Bunney’s Inc. delivers end-to-end cooling tower services for industrial, commercial, and power generation facilities across Arizona. From new builds to life-extension work and rapid repairs, we focus on safety, performance, and clean hand-offs to operations.
New to Bunney’s? Learn who we are, explore capabilities, and view projects.
Why Owners Choose Bunney’s
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Arizona-ready expertise: Methods tuned for heat, dust, hard water, and monsoon logistics.
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Safety first: Pre-task planning and QA/QC aligned with our Safety program.
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Self-perform advantage: Concrete, mechanical, and selective demo for tighter cost/schedule control.
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Lifecycle support: Construction, renovations, repairs, and facility maintenance.
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Documentation that stands up: ITPs, inspection logs, vibration/balance reports, and photo closeout.
Cooling towers play a critical role in industrial processes, providing efficient heat removal to maintain optimal operating temperatures. From construction to ongoing maintenance and repairs, ensuring the reliability and efficiency of cooling towers is essential for uninterrupted operations in various industries. This article explores the key aspects of cooling tower construction, maintenance, and repairs, highlighting the importance of proactive strategies for maximizing performance and longevity.
Construction & Replacement
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New tower construction (FRP, galvanized, concrete basins) and turnkey replacements
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Fans, gearboxes, motors, VFDs, shafts, and alignment
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Fill media, drift eliminators, louvers, hot-water basins, and distribution upgrades
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Structural steel, decking, handrails, and access systems
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Tie-ins, start-up, and commissioning assistance
Planning a performance upgrade? See Industrial Cooling Tower Upgrades.
Preventive Maintenance
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Routine inspections and condition assessments
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Cleaning and descaling of fill/media and basins
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Nozzle/drift eliminator service; distribution tuning
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Fan, gearbox, and drive maintenance with vibration checks
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Seasonal layup and restart procedures
Addressing Repairs and Upgrades
- Common cooling tower problems requiring repairs, such as leaks, structural damage, and mechanical failures.
- Strategies for assessing the extent of damage and prioritizing repairs.
- Retrofitting and upgrading existing cooling towers for improved efficiency and performance.
- Incorporating innovative technologies, such as variable frequency drives (VFDs) and advanced controls, for enhanced operation and energy savings.
- Importance of working with experienced contractors and service providers for reliable repairs and upgrades.
Repair & Life Extension
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Structural restoration (basins, frames, aprons) and protective coatings
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Mechanical replacements: fans, gearboxes, motors, drives, shafts, bearings
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Leak sealing, nozzle and header repairs, blade pitch/balance
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Electrical and controls troubleshooting, sensor replacement
Considering a broader scope? Explore Cooling Tower Renovations.
Arizona-Specific Considerations
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Hard water & scaling: Material choices and distribution tuning reduce fouling.
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High ambient temps: Motor/gear selections and airflow upgrades protect capacity.
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Dust/monsoon season: Filtration, drift control, and stormwater protections keep systems stable.
How We Work
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Plan: Scope review, outage windows, logistics, and safety/quality plans.
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Prepare: Access, rigging, and protection of adjacent assets.
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Execute: Self-perform critical path trades; manage subs and inspections.
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Verify: Testing, balance, vibration reports, and punch-list closure.
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Turnover: Clear documentation and O&M support; optional Facility Maintenance.
FAQs
Can you work during live operations or tight outages?
Yes. We phase work, align with outage schedules, and maintain safe exclusion zones.
Do you provide performance documentation?
We supply inspection logs, vibration/balance data, and photo reports at closeout.
What if my tower needs structural and mechanical work?
We bundle both—structural restoration plus mechanical replacements—to minimize downtime.
Can you help reduce water and energy use?
Yes. We evaluate fill, distribution, fans, and drives to improve heat transfer and efficiency.
