Bunney’s Inc. renovates and upgrades cooling towers for industrial, commercial, and power-generation facilities across Arizona. From structural rehabilitation and mechanical retrofits to water-side efficiency improvements, we restore performance, extend service life, and lower operating costs.

New to Bunney’s? Learn who we are and explore our capabilities.

Why Choose Bunney’s Inc.

  • Arizona-ready expertise: Solutions tailored for heat, hard water, dust, and monsoon conditions.

  • Safety & compliance: Procedures aligned with our Safety program and owner requirements.

  • End-to-end delivery: Assessment, engineering options, renovation, QA, and documentation.

  • Downtime minimized: Phased work during planned outages; emergency support as needed.

  • Proven results: See similar scopes in  our project portfolio.

Need targeted fixes instead of a full program? See Cooling Tower Repairs & Maintenance

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    When Renovation Beats Replacement

    • Recover efficiency without full demolition costs

    • Modernize components (high-efficiency motors/fans, VFDs, variable flow)

    • Improve water conservation with advanced drift eliminators and optimized distribution

    • Extend lifespan of basins, framing, and mechanicals with coatings and upgrades

    • Align to current standards for safety, environmental, and owner specs

    Common Problems We Address

    • Structural deterioration: Corroded steel, cracked basins, degraded aprons/supports

    • Inefficient heat transfer: Scaled or damaged fill, poor water distribution

    • Mechanical wear: Fans, gearboxes, shafts, motors, alignment and vibration issues

    • Excessive drift/water loss: Aging eliminators and louvers, splash-out

    • Leaks & drainage issues: Standing water, blowdown/overflow problems, weir defects

    Renovation & Upgrade Options

    Structural Reinforcement & Coatings

    Concrete/steel repairs, FRP or epoxy coating systems, leak sealing, and hardware replacement.

    Mechanical Retrofits

    High-efficiency motors, VFDs for speed control, new fan assemblies/gear reducers, shaft/bearing alignment, and vibration balancing.

    Integrations and tie-ins are supported by our mechanical services team.

    Fill, Nozzles & Distribution

    New fill media matched to process needs, nozzle upgrades for uniform coverage, and header/branch improvements.

    Drift Eliminators & Louvers

    Modern profiles to cut water loss and improve air handling while reducing plume and splash.

    Hydraulic & Drainage Improvements

    Weir adjustments, leak remediation, slope corrections, and blowdown optimization to stabilize chemistry and flow.

    Programmed Maintenance

    Post-renovation inspection and cleaning schedules through facility maintenance services.

    Arizona-Specific Considerations

    • Extreme heat: Raises thermal load—prioritize airflow, fill condition, and fan efficiency.

    • Hard water: Accelerates scaling—pair upgrades with improved distribution and cleaning cycles.

    • Dust & monsoons: Demand robust coatings, screened intakes, and routine washdowns.

    Our Process

    1. Condition Assessment – Structural/mechanical/water-side review with photos and measurements

    2. Options & ROI – Repair vs. renovate vs. replace, including energy/water savings estimates

    3. Execution Plan – Scope, outage alignment, safety/access, and logistics

    4. Renovation Work – Structural, mechanical, and water-side upgrades per spec

    5. QA & Commissioning – Vibration/amp checks, thermal approach review, leak tests

    6. Closeout & Care – Report, parts list, and maintenance cadence

    Industries We Serve

    Power generation • Manufacturing • Data centers & commercial campuses • Water/wastewater utilities • Food & beverage • Process industries

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